Advice on building a sword

topic posted Mon, July 31, 2006 - 7:54 AM by 
I'm considering building a pair using some steel strap from a farm supply place. It's 1" wide by 1/8" thick or so. i was thinking of drilling 3/8" holes along the length, probably staggered, and weaving kevlar rope through them. does that sound workable?
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  • Re: Advice on building a sword

    Mon, July 31, 2006 - 10:50 AM
    There's no problem with that plan, so long as you are able to punch out a bear. (And you should, by the way, because bears steal honey).

    Think of it this way. Lift and swing around your steel strap. Kevlar and fuel are going to add about half-again as much weight. You're going to need to counter-weight it to keep from wasting your writst, so half again as much weight in the pommel. Then the subjective thing: I personally feel that playing with things on fire increases the weight by almost twice. It's all in my head, but fire wears out the muscles, makes everything feel heavier.

    So, go back, grab about 3 of your steel straps and feel how that works for you. Scrap aluminium is not too hard to find, and you can probably get something that's got a T profile so that it has less jiggle....

    But if you do have BEASTLY arms, I say go for it. It'll only make you stronger. Just be careful not to torque your wrists when you start practicing.
    • Re: Advice on building a sword

      Mon, July 31, 2006 - 11:19 AM
      thanks for pointing out the weight side of it. I will double up and try out my sword form a few more times with that kind of weight.

      After reading some of these things, I think I may try for a balance about 2 or 3 inches up from the guard, and start the Kevlar another inch or so beyond that.

      I may end up punching or drilling a few more holes, just to lighten it up some. Maybe make it sound better, too.

      I would never try to punch out a bear, I'm way too small. Pretty quick, though not as quick as I used to be. so I think I'll just let the bears wander by and keep still instead.
      • Re: Advice on building a sword

        Sun, August 6, 2006 - 4:34 AM
        I built twin swords with steel and Im on my 3rd pair now. The 1st ones were really bloody heavy and the tsuba was too small so I kept burning my hands, But they were great fun, when you have that sort of weight using 2 of them you can throw them around and use the other one as a counterbalance... tricky but effective.
        The 2nd ones where very similar but a thinner sheet of steel was used and I knocked a few inches off the length, these were much easier to use but after a few burns they started to bend with the heat, annoying, had to be scrapped.
        The 3rd pair were the original thickness but the same length as the 2nd ones. I got a larger tsuba put on to protect my hands and a pommel put at the very end of the sword as a counterweight which was also a really handy addition to the grip as I could throw them around alot quicker with no fear of thm slipping from my grip.
        Now the warning... Playing with that sort of weight properly knackered my wrists and shoulders and I could only manage 2 mins before I got injured, I was forever seeing a Physio to get my shoulders sorted. Go light is my advice.
        • Re: Advice on building a sword

          Sun, August 6, 2006 - 8:08 AM
          Do you know how much each one weighs? How thick is the steel you are finding works best? would you happen to have a picture of one?

          Keile, of the Vesuvius tribe, uses real Scimitars, each of which weighs about 10 pounds. I played with them without fire and remarked to him that I wouldn't be able to go more than two or three minutes. He said he'd gone 15 minutes one time and had to have someone else take them out of his hands as he couldn't let go, and then spent a long time walking around with his arms locked out as he couldn't move them either. I've got a few pics of him doing the fire, though I haven't posted them yet. they will end up at synature.smugmug.com/gallery/1697892 sometime this week. Here's a pic of Keile playing with my chinese willow pattern sabre. synature.smugmug.com/gallery...4/Medium I'd love to find another pair of these sabres, as I'm not about to turn this pair into fire swords.

          Thanks for your words and encouragement.

          Brandon
          • Re: Advice on building a sword

            Wed, October 4, 2006 - 11:26 AM
            Sword weight

            10 pounds is way to heavy... It's funny how the world has progressed and forgotten what a sword is or was... for some reason swords get heavier and heavier and historians that have never picked up a blade babble on about how heavy this sword was and then sword was...

            Documents, such as the catalogues from museum and arms collections all show weights of real swords. Even the largest and heaviest combat swords were on average 3 or 4 pounds, with only a few in the 7-9 pound range...

            Go light... then go lighter... joints take time to heal if yah injury them because someone told you how macho they were... and the more time you get to play before you get tired the better you'll be
            • Re: Advice on building a sword

              Wed, October 4, 2006 - 1:21 PM
              True dat boo...
              And you will also avoid a lot of stress by balancing the weight correctly. Your sword's center of gravity should be just an inch or two from the guard. Even if you have to add weight to the pommel, it can be worth it in the long run.

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